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安爍科技

An-Shine Technology

培訓服務
剪切技術服務

Detailed explanation and analysis of cutting principle, quality control, production operation and tool maintenance

對圓盤刀分切原理、質量控制、生產操作及刀具維護方面做細致講解及分析

1.變形理論,刀具幾何學,間隙,和搭接
2.切邊的特性,切邊指標
3.刀具,定距套,打磨
4.設定剪刀頭,設備及運行方式
5.質量要求和控制
6.翅片和管料的客戶生產
1.Deformation theory, Tool geometry, clearance and overlap
2.Characteristics of slit edge, slit edge control
3.Knives, spacers, grinding
4.Setting the cassette, machine parameters, way of running
5.Requirements of quality and control
6.The customer`s production of fins and tubes
???刀具設定及維護保養

圓盤刀的使用設置方法及刀具管理保養

1.圓盤刀及定距套
2.刀片的質量分類
3.定距套的質量分類
4.如何打磨刀片及定距套
5.刀具存放及保養
6.配出一把高精度的圓盤刀

The setting method of disc knife and knife management and maintenance

1.The disc knife and fixed distance spacer
2.The disc knife quality classification
3.The quality classification of distance spacer
4.How to polish the disc knife and distance spacer
5.Tools storage and maintenance
6.Set a high-precision disc knife
???外包服務

Control system health status and checklist
Automatic data acquisition and expert analysis report
Preventive and predictive maintenance
Equipment troubleshooting
Tracking and solving the problem of large fault and repetitive fault
Equipment efficiency evaluation

控制系統運行健康狀態及檢查清單

全自動數據采集及專家后臺分析報告

預防性及預測性檢修內容制定

設備緊急故障處理

大故障及重復性故障問題跟蹤與解決

設備運行效率定期評估

設備升級
冷軋邊部加熱系統

   An induction heating mechanism is added below the outlet of the cold rolling mill, adjust the heating head before production, the edge of the work roll is heated, thereby obtaining the desired roll crown, so as to improve the rolling strip profile.

The cylinder drives the heating head in the direction of the strip (unilateral stroke 500mm, satisfies the strip 600mm ~ 1500mm), the cylinder is the external displacement sensor, the movement precision is ± 1mm; The large stroke cylinder drives the heating head to the roller direction (travels about 300mm ), Cylinder external displacement sensor; small stroke cylinder drive heating head near the direction of the roll (travel about 5mm) for adjusting the heating head and the work roll gap.

        在冷軋機出口下方增加邊部加熱機構,在生產前調整好加熱頭,對工作輥進行邊部加熱,進而獲得所需要的輥型,從而達到改善軋制帶材邊部板型的目的。

       油缸驅動加熱頭沿帶材方向移動(單側行程500mm,滿足帶材600mm~1500mm),油缸為外置式位移傳感器,移動精度為±1mm;大行程汽缸驅動加熱頭向軋輥方向靠近(行程約300mm),汽缸缸外置位移傳感器;小行程汽缸驅動加熱頭向軋輥方向靠近(行程約5mm)用于調整加熱頭與工作輥的間隙。

主要參數:

加熱寬度:

寬度移動范圍:

加熱器尺寸:

加熱器與軋輥距離:

加熱電源輸入電壓:

加熱電源輸出功率:


30mm

600~1500mm

144.5*97*99.5mm

0.5~5mm

220V

~7kW

The main parameters:

Heating width:                            30mm

Width movement range:           600~1500mm

Heater size:                                  144.5*97*99.5mm

Heater and roll distance:            0.5~5mm

Heating power input voltage:    220V

Heating power output power:???   ~7kW


Heater in the strip width to the position adjustable, the location accuracy of 1mm;
The position of the heater in the roll is adjustable, the position accuracy is 0.5mm;
Heater heating temperature up to 250
.

加熱器在帶材寬度向位置可調,位置精度1mm

加熱器在軋輥方向位置可調,位置精度0.5mm

加熱器加熱溫度最高可達 250℃。

在線切邊、碎邊裝置

切、碎邊速度:500-1000 m/min
厚度范圍:        
0.2-2.0mm
寬度范圍:        
10-50mm
切邊結構:         圓盤刀(寬度由伺服系統根據來料自動調整)
碎邊驅動:         液壓
/電機
結構小巧,易于搭配軋機切邊機及各類剪切機
維護周期長:半年
/(24小時生產)
瑞典原裝質量保證

Cutting or broken edge speed:    500-1000 m / min
Thickness range:       ?                       0.2-2.0mm
Width range:                                    10-50mm
Trimming structure:                       disc knife (width by the servo system automatic adjustment according to incoming coil)
Broken drive:                                   hydraulic / motor
Compact structure, easy to match the rolling mill and slitting machine
Maintenance cycle: half year / time(24 hours production)
Sweden original quality assurance

軋機除油

We have experienced domestic and foreign technology experts according to the actual situation of the customer site to provide the system with the oil problem of the solution

1.Onsite analysis
2.Improve ironing roller
3.Improve air blow off
4.Improve squeeze roll
5.Improve wiper roller

我們有資深的國內外工藝專家根據客戶現場的實際情況,提供系統的材料帶油問題的解決方案

1.現場分析
2.熨平輥改造
3.空氣吹掃改造
4.擠油輥改造
5.清輥器改造
軋機刷輥

Mounted on the upper & lower support roller, to remove the rolling mill during the operation attached to the roller surface of the aluminum dust debris

Quality and reliable performance

Up to one year long replacement cleaning cycle

Hydraulic / motor variety of Driven ways

安裝在上/下支撐輥上,去除軋機運行過程中附著在輥面的鋁粉灰塵雜物

質量穩定性能可靠

最長可達一年的超長更換清潔周期

可液壓/電機多種驅動方式

剪切機改造
1.Control system upgrade
2.Tension close loop/pressure roll close loop
3.Mechanical parts upgrade
4. Carbon roll/expandable shaft/cassette
1.控制系統升級
2.張力閉環/面壓閉環
3.機械部件升級
4.碳素輥/卷軸/刀架 升級
雙擊此處添加文字
冷軋電導率自動控制系統

Electrical hardware and software system

1:On-line conductivity detector system

2:on-line flocculant adding system

3:Electrical hardware and software system

1:在線電導率檢測儀系統

2:在線絮凝劑添加系統

3:電氣硬件及軟件系統

刀具潤滑系統

Installed in Loop Slitter and Heavy Gauge Slitter

Obviously increase the service life of cutting tools and reduce the cost of cutting tools

Improving the quality of shear section of materials

安裝在厚縱剪和活套剪上

明顯提高刀具單側分切使用壽命,降低刀具成本

提高材料剪切斷面質量

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